Engineering

Voltage Drop Calculator

Estimate DC two-wire voltage drop from supply voltage, current, one-way length, conductor area, and material resistivity. Review delivered voltage, power loss, conductor-size scenarios, and export a professional PDF engineering estimate.

Loop resistance-
Voltage drop-
Voltage drop percentage-
Delivered voltage-
Cable power loss-

Conductor sizing

Voltage drop across standard conductor areas

Voltage drop percentageTwo-way DC circuit using the entered length, current and resistivity
AreaLoop resistanceVoltage dropDrop %Delivered voltagePower loss
Cable run

Supply voltage to delivered voltage path

Cable resistance, drop, delivered voltage, and watt loss stay in one run diagram.

Supply voltage to delivered voltage path
Supply0 V
0 V drop
Delivered0 V
Drop percent0%
Cable loss0 W
Conductor area0

How to use Voltage Drop Calculator

  1. Enter supply voltage, current, one-way cable length, conductor area, and conductor resistivity.
  2. Check delivered voltage and percentage drop before judging only the watt loss.
  3. Use conductor-size scenarios to see whether increasing area materially improves delivered voltage.

Calculator guide

Understanding Voltage Drop Calculator

Voltage drop occurs because a conductor has resistance. A two-wire DC circuit includes both the outgoing and return conductor, so length, current, material, and cross-sectional area all affect delivered voltage and power loss.

Loop resistance Resistance of the full outgoing and return conductor path.
Voltage drop Current multiplied by loop resistance.
Delivered voltage Supply voltage less the modeled drop.
Power loss Current squared multiplied by loop resistance.

Calculation method

How the calculation works

DC two-wire voltage drop = 2 x one-way length x current x conductor resistance per unit length. Calculate loop resistance as twice the one-way length multiplied by material resistivity and divided by conductor area. Multiply by current for voltage drop and by current squared for conductor loss.

Voltage drop method

Current travels out and back, so one-way length is doubled.
Larger area lowers resistance and usually lowers voltage drop.
Supply voltage after the modeled cable loss is removed.
Heat dissipated in the conductor at the entered current.

Before using the result

Use the result as a screening estimate, then verify against the applicable code.
Motors and electronics may react poorly to low delivered voltage even when the cable survives.

Worked situations

Practical examples

  • Use Voltage Drop Calculator for a quick everyday estimate.
  • Change any input to compare another scenario.

Better inputs

Useful tips

  • Use the actual conductor material and cross-sectional area.
  • Allow for higher resistance at elevated operating temperature.
  • Check applicable electrical codes, protection, ampacity, and terminal ratings separately.

Before relying on the result

Limitations and common mistakes

  • The model is a simplified two-wire DC estimate.
  • AC reactance, power factor, temperature rise, connections, and harmonics are excluded.
  • It is not a conductor-sizing approval or code-compliance determination.

Reference

Key terms

Resistivity
Material property relating resistance to length and area.
Loop length
Combined outgoing and return conductor distance.
Voltage drop
Potential lost across conductor resistance.
Power loss
Electrical power converted to heat in the conductor.

Important note

Calculated from the entered values using the displayed engineering relationship. Confirm design values, load cases, safety factors, standards, and field conditions with a qualified professional.

Frequently asked questions

Why is one-way length doubled?

Current travels through both outgoing and return conductors in the modeled circuit.

Why does larger cable reduce drop?

Resistance is inversely proportional to conductor cross-sectional area.

Does this model AC circuits?

No. It omits reactance and power factor.

What voltage-drop percentage is acceptable?

Limits depend on system purpose, equipment, local code, and design practice; consult applicable standards.